Expansion Vessels Explained: Types, Sizing & Troubleshooting

What Is an Expansion Vessel?

An expansion vessel is a crucial safety and performance component in heating and potable water systems. Its main purpose is to absorb increases in water volume caused by temperature changes, preventing over-pressurisation that could damage components or cause leaks.

How Do Expansion Vessels Work?

Water reaches its lowest density at 4°C (not 0°C as commonly thought). Above or below this temperature, its volume expands, whether turning to ice or heating up.

When system water expands, it needs a safe space to go. An expansion vessel provides this space via a sealed air chamber with a pre-charge of air. As water volume increases, it flows into the vessel. As the system cools, the pre-charge pushes the water back into the system.

Key factors in vessel sizing:

  • System temperature
  • System volume
  • Safety relief valve (SRV) setting
  • Pre-charge setting
  • Application type (heating or potable)
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